Metalproducing -Button Machine (JG-ZK)

The Company, having a history of more than forty years, is an enterprise specialzing in manufacturing the small-sized lathes. In our production scope of the tool-sets in JG family are products in two main categories of auto and manual metal craft processing tools along with the milling and drilling machine in six series. The metalcraft tool-sets in JG series have been granted five State Letters Patent as well as prizes for inventions. All kinds of standard metal patterns have been put out in recent years. The products of the company have been sold to scores of the provinces, cities, towns and regions nationwide and have covered the markets in areas such as Europe, America, West Asia as well as South Asia.
  1. Summary:
The machine is a kind of hydraulic and forming machine, it is mainly used for wrapping button of wrought metal-craft patterns. It realize cutting, blanking, embossing, forming etc. by changing various dies. Buttoned metal work-piece looks like beautiful.
The machine can combine with Striking-button machine to use, and accomplish flow production and improve efficiency. It is widely used for ornamental and furniture fields.
2. Technical parameters and max processing capacity
2.1 Technical parameters
 
2.2 Max processing capacity
3. User's Guide
3.1 Preparation
   (1) The machine has been examined before ex-work, when using, you only put it onto flat ground with concrete structure, and make equipment stable and fixed
   (2) Scrape and clean: Check if all parts of machine is in good condition; Clear equipment oil film and around barrier
   (3) Inject YA-N46 general hydraulic oil into tank, and observe oil place
   (4) Connect wire as per circuit diagram and assure wire connected with ground
   (5) Switch on power, start oil pump motor, run without load for ten minutes, check if machine is existed abnormal phenomenon.
3.2 Operation
   (1) Mount cutting& blanking die onto the machine, use spot-turn to make piston pole drop, align and fix up and down die, turn button to shearing place.
   (2) According to diagram , adjust position of down switch , control up blade is higher than down blade 5mm, while piston pole will return automatically. 

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3) As per work requirements, adjust up approaching switch so that control piston pole returning distance and save working time.
   (4) After finish shearing & blanking program, you can change pressing die and forming die, align die well and transform button switch onto forming function. Firstly try to press once, observe pressing work-piece condition so that adjust pressure switch until pressure accord with requirements. It will come back automatic when it achieved high pressure.
4. Electric diagram
5 Hydraulic diagrams
5.1 Electrical components schedule
6. Maintainance
   1) Master the machine's operation; you should operate under operation procedure, avoiding wrong operation.
   2) Often clear machine, keep in good condition.
3) Every year you should change hydraulic oil once so that assure hydraulic system can arrive at setting pressure.
   4) It should daub with rust preventive oil in long time parking and put the machine into mothballs.
7 Solving means for general failure